Entire process Automation: intelligent relay between “devices interacting with devices”.

In actual operational scenarios, this system has demonstrated a high degree of autonomy and coordination. The entire process begins with the issuance of system commands: the Reeman AMR unmanned forklift, upon receiving a task, autonomously navigates to the end of the production line or a designated storage area. Relying on high-precision lidar technology, it can accurately identify the stacked position of pallets and automatically adjust its posture to align with the fork-tip holes, ensuring stable material handling.

Once the pick-up operation is successful, the AMR does not wAit for manual dispatch; instead, it automatically navigates to the precise docking point at the wrapping station along a predetermined route. Upon arrival, the unmanned forklift can automatically send a “positioned” signal to the wrapping machine and trigger its winding process through standard communication interfaces (such as IO, Profinet, Ethernet/IP, etc.). The wrapping machine then initiates its operation to securely package the pallet.

Upon completion of the wrapping process, the wrapping machine sends a completion signal. The system seamlessly reconfigures, and the AMR unmanned forklift automatically enters the area to retrieve the processed pallets and transports them to the downstream stage—it could be the direct unloading/loading area or the receiving station of an automated warehouse. Throughout the entire process, from retrieving the pallets, transferring them, triggering the wrapping, to finally delivering them, there is no human intervention. This truly achieves “device-to-device” (D2D) closed-loop collaborative operation.

Robust system capabilities: flexible navigation, intelligent scheduling, and powerful hardware.

Behind this seamless collaboration lies the robust support of Reeman AMR’s comprehensive Autonomous Navigation and Central Dispatching System (FMS). The vehicles employ advanced laser SLAM navigation technology, which eliminates the need for magnetic strips, QR codes, or reflective panels, significantly reducing deployment costs and timelines. Additionally, route adjustments can be quickly completed through software, perfectly accommodating the flexible and ever-changing demands of manufacturing site layouts.

The system also performs exceptionally well in complex, dynamic environments. In the face of sudden appearances of people, cargo, or other dynamic obstacles, AMR can detect and avoid them in real-time based on data from multiple sensors, and automatically re-plan the optimal path to ensure that tasks are not interrupted and can continue to be executed.

Hardware performance is the cornerstone of stable operation. The Reeman AMR unmanned forklift has a rated load capacity of 1.5 tons, which is sufficient to handle various types of heavy industrial pallet materials with confidence, meeting the high-intensity and frequent logistics demands of manufacturing industries. In response to the vertical logistics challenges of multi-story factories, it supports communication with in-plant elevator systems, Autonomously calling and boarding elevators to complete cross-floor distribution tasks. Additionally, it can be integrated with electric gates, roller doors, and other facilities to enable automatic door operation, thus bridging the physical barriers between warehouses and production lines and creating a truly continuous automated logistics loop.

Safe and Reliable: Intelligent Units Integrated into Complex Environments

Safety has always been the foremost prerequisite for industrial automation. Reeman AMR is equipped with physical collision barriers, multi-level safety lidar, and a 360° multi-layer safety perception area (deceleration zone, braking zone). This ensures reliable and controlled operation even in densely populated environments where humans and machines coexist, providing comprehensive protection for both workers and equipment.

From performing simple point-to-point material handling tasks to intelligently coordinating with multiple devices such as wrapping machines, roller lines, and hoists; from initially replacing manual, repetitive labor to deeply integrating and optimizing the overall logistics dispatching system, Reeman AMR unmanned forklifts have evolved into indispensable key intelligent execution units within the logistics system of factories.

Conclusion: Moving Towards True Intelligent Logistics

When the processes of wrapping the pallets, transporting them, and storing them are all intelligently coordinated by the system and autonomously performed by the equipment, the factory is fundamentally freed from its reliance on fixed manual workflows. This not only significantly improves the efficiency and rhythm stability of the outbound processing stage, reducing waiting waste, but also lowers labor costs and work intensity. Additionally, it enhances the precision of warehouse management through accurate data tracking.

Through the automated integration of Reeman’s AMR unmanned forklift and wrapping machine, a successful example has been provided for addressing the “efficiency bottlenecks” in traditional warehouse outbound processing procedures. This marks a transition from localized automation to a new phase of comprehensive intelligent collaboration in internal logistics, contributing a practical technical path for enterprises to achieve the digitalization and flexibility of their warehousing and logistics operations.

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